01Freeze the SKU master
Record buyer SKU, supplier style, color code and name, size system, size, barcode where assigned and destination. Prevent free-text variations such as navy, dark navy and NV from creating separate or merged inventory by accident.
02Import the approved order quantities
Use the controlled purchase order or amendment, not an informal message. Show units for every SKU and calculate subtotals by size, color, style and destination. Lock the source version used for packing.
03Choose packing structure
Define solid-size, solid-color, mixed-size ratio, store pack or ecommerce unit pack. State garment folding, individual bagging, inner-pack quantity, carton quantity and sequence so packers and receivers interpret the matrix the same way.
04Calculate carton allocation
Convert SKU units into full packs, cartons and any controlled remainder. Assign carton numbers or ranges and destination. Resolve partial cartons visibly instead of hiding them inside a rounded carton count.
05Reconcile labels and documents
Generate carton marks, barcodes and packing-list rows from the approved master when possible. Compare style, color, size ratio, units, gross and net weight fields and carton count across all outputs.
06Verify first finished cartons
Open representative cartons and count physical garments by size and color. Match sewn or hangtag identity, polybag marking, inner-pack sequence, carton label and matrix. Photograph the approved pack-out for later inspection.
07Control variance and receiving
Record shortage, overage, substitute size, color or destination before dispatch and require buyer decision. Provide the final matrix to the warehouse so receiving can compare expected and actual SKU quantities by carton.